Zhongtuo Roll Forming Machinery Co., ltd

Successful Commissioning of Metal Roof Snow Rail Kit Roll Forming Machine in Saudi Arabia

2025-06-19 16:09:31


Successful Commissioning of Metal Roof Snow Rail Kit Roll Forming Machine in Saudi Arabia


Saudi Arabia, June 19, 2025 — We are pleased to announce the successful commissioning of our Metal Roof Snow Rail Kit Roll Forming Machine, specially designed for the precision manufacturing of snow guard profiles used in metal roofing systems across cold and snowy regions.
 
The newly installed production line has been thoroughly tested and fine-tuned to meet full operational standards. During commissioning, the machine demonstrated excellent performance in speed, stability, and product quality—consistently forming 29-gauge steel snow rail profiles with high precision and smooth finishes.
 
The fully automated system features adjustable coil width (150mm–300mm), advanced GCr15 hardened roller tooling, and a high-speed shearing unit, ensuring production speeds up to 25 m/min with cutting accuracy of  ±1mm. Its intelligent PLC control system with touchscreen HMI allows for easy operation, quick profile changeovers, and built-in safety diagnostics.
 
Module Feature Specification
Feeding System Supported Materials Galvanized steel, aluminum, stainless steel
Coil Width Range Adjustable: 150mm – 300mm
Thickness Range 0.4mm – 1.2mm
Decoiler Options Manual or hydraulic
Forming Section Roller Stations 10–14 stations (depending on profile complexity)
Roller Material GCr15 hardened steel with chrome coating
Drive Method Chain or gear transmission
Forming Speed Up to 25 m/min
Shearing Unit Shearing Type Hydraulic or servo-driven
Control Method PLC-controlled for precision
Blade Material High-speed tool steel
Cutting Accuracy ±1mm
Control System Interface PLC with touchscreen HMI
Profile Settings Memory Supports multiple profile configurations
Batch Adjustment Adjustable batch size, length, and quantity
Safety Features Emergency stop, fault alarms, maintenance reminders
 


Key Highlights from the Trial Run:

 
✅ Successfully produced 2-foot snow rail sections with seamless profile integrity
✅ Achieved stable forming speed with precise dimensional control
 ✅ Demonstrated compatibility with galvanized and aluminum coil materials
✅ All systems (feeding, forming, cutting, control) operated in full sync
✅ Engineers confirmed the machine is ready for full-scale production
 
This machine is a key addition to our client’s cold-climate roofing product line, offering solutions to prevent snow slide damage on rooftops, protect gutter systems, and enhance building safety. With increasing demand for snow retention systems across North America and Europe, this investment equips our customers with a strong competitive edge in the winter roofing market.
 

 

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